Mitutoyo Releases Ratchet Thimble Micrometer Facilitating One-Hand Operation

Ratchet Thimble Micrometer
Ratchet Thimble Micrometer

Mitutoyo Corporation (head office: Takatsu-ku, Kawasaki; president: Kazusaku Tezuka) has developed the Ratchet Thimble Micrometer which went on sale in October. Due to its constant-force device with a new mechanism, the micrometer facilitates stable measurement without fluctuations in its results even for users who are unfamiliar with one-hand operation. The product will be exhibited at the upcoming 22nd Japan International Machine Tool Fair (JIMTOF 2004), which begins on November 1 at Tokyo Big Sight.

In micrometer-based measurement, a workpiece is ideally measured while clamping the micrometer itself on a stand or the like. Indeed, this measurement method is applicable to the measurement room; and is difficult to use in an actual manufacturing plant or on an assembly line. Most commonly, therefore, the user holds a workpiece with one hand and uses the other hand to measure using a micrometer. A conventional micrometer, however, has no constant-force device in the thimble, and requires skill for use with one hand unlike the method of measurement with a ratchet stop. The problem is that the measurement results tend to have larger maximum errors or fluctuations.

To resolve this problem, Mitutoyo, which became the first company to succeed in domestically producing micrometers in Japan, has developed the Ratchet Thimble, a constant-force device with a new mechanism-- in 2004, which marks the 70th anniversary of its foundation. As a constant-force device, the Ratchet Thimble allows stable measurement without fluctuations in the results, even for users who are unfamiliar with one-hand operation. This is due to the vibration occurring in the direction of the measurement axis, which is caused by both the ratchet mechanism in the thimble and in the micrometer. The speeder, which is ratchet-operated, can also be used, in the same way the ratchet stop of a conventional micrometer is operated.

The target of the new Ratchet Thimble Micrometer is a measuring range of 0-25 mm, in which one-hand operation is most likely to take place. The heat-insulating cover and clamp have been reshaped, adding to the operability of the micrometer. The Ratchet Thimble Micrometer is definitely a next-generation micrometer designed to meet all of the measurement needs of customers.

[Projected Sales]
Sales projection for first year: 6,000 units

[Features]

Uses a new constant-force device that allows stable measurement even with only one hand
The micrometer uses ratchet mechanisms that cause vibration in the direction of the measurement axis to enable stable measurement. Users can also ratchet-operate the thimble and the speeder.

Uses a heat-insulating cover that extends fully to the finger grip area
The micrometer uses a full-wrapping heat-insulating cover that keeps heat from being transferred to the frame even if it is being operated with one hand.

All of the series come with a certificate of inspection*
Inspection is made by a special-purpose measuring system to essentially eliminate the uncertainty of measurement.
* The certificate of inspection provided as a standard item cannot be used to acquire a certificate of calibration.

[Specifications]
Measuring range:
0-25mm
Graduation:
0.01mm and 0.001mm (available from two models)
Instrumental error:
±2μm
Flatness:
0.6μm
Parallelism:
2μm
Measuring force:
5-10N
• Uses a coated frame with a heat-insulating cover
• Uses a measurement surface with a cemented carbide tip.


[For Information, Please Contact]
Small Tools Sales Group, Overseas Sales Division, Mitutoyo Corporation
Phone : +81-44-813-5410, Fax : +81-44-813-5433 or E-mail : SMALL@mitutoyo.co.jp


October 28, 2004


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